THE COMPACT HIGH-PRESSURE UNIT
Space-saving, flexible, and up to five-digit cost savings in the production process: The innovative filter technology of our combiloop guarantees continuous and perfect purification of the cooling lubricant of your machining tools and therefore allows for the generation of exceptionally high pressure.
HIGH-PRESSURE SYSTEM AND CHIP CONVEYOR IN ONE
100% more performance using up to 300 bar! combistream is all in one: High pressure + chip conveyor + fine filter + clean liquid tank + machine tank. Your benefit? Interruption-free machining thanks to highest automation in your chip management and particularly high pressure.
SYSTEM PARTNERSHIP WITH LEADING MANUFACTURERS
Thanks to close system partnerships, we are able to offer predefined and tailor-made high-pressure CL solutions for around 80% of the leading manufacturers’ sliding headstock automatic lathes and for many short lathes such as
- DMG Mori
as well as many more.
Degree of machine contamination
The requirement for a high-pressure system is strongly determined by the degree of machine contamination.
Our special symbols allow you to find out the right high-pressure unit with respect to the machine contamination level – more or less at a glance.
Performance potential of combiloop & combistream
|Performance potential of combiloop & combistream||Comment||Pressure range|
|The range up to 30 bar must not be underestimated. Often, even very low pressures can produce excellent cutting results.||< 30 bar|
|With the exception of smaller holes, this pressure range no doubt covers most of the high-pressure cutting operations today.||70-100 bar|
|Aluminium in conjunction with copper and silicon can be cut only with difficulty under 100 bar.||> 100 bar|
POTENTIAL RATIONALISATION WITH HIGH PRESSURE
The following calculations are based on a customer's situation. The calculations refer to a turning and milling center, which is now used in combination with combiloop CL3 plus reversing flow automatic filter.
- Turning and milling center
- Machine running times (with combiloop): 192 days a year / 21 hours a day
- Machine hour rate here: approx. €68 per hour
|High pressure||Drill wear||Sevenfold reductions||5.472|
|Working without clearing||8% time savings||24.276|
|Full or partial flow filtration||No filter changes, no consumables||Time and cost advantage||1.380|
|Improved cooling lubricant life for full flow filtration||10% cost savings||950|
|Energy efficiency||Regulating pump effect||Approx. 3–4 kW/h savings||2.633|
|Cooling for constant pump||Does not apply to CL + CS (cost advantage)||1.975|
|Process safety||Improved quality output||Here, the advantage can be estimated only with caution||6.000|
|multishift operations possible|
|Total||192 production days/year 21 hours/day||42.686|
We would be happy to calculate individual savings by using high-pressure with combiloop or combistream together with you.