High-pressure system combiloop CL3E

Teilbare Hochdruckanlage combiloop CL3 E: KSS Filtration und Spänemanagement für höchste Medium-Reinheit, stufenlos bis max. 300 bar, eco+ Regelpumpentechnologie. Für Drehmaschinen von Citizen, DMG Mori, Manurhin, Star, Tornos, Tsugami uvm.

Teilbare Hochdruckanlage combiloop CL3 E von Müller Hydraulik

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THE MOBILE HIGH-PRESSURE UNIT RETHOUGHT!

With the world's first separable high-pressure unit, we are making machining even more sustainable for the future. Compactness and installation options enable perfect space utilisation. Proven high-performance technologies in the modular system, such as automatic filters and eco+ regulating piston pump technology, ensure optimised operating costs and increased output quality with pressures of up to 300 bar.

Already in multiple use worldwide on machine tools from the following manufacturers:
Benzinger, Biglia, Brother, Bumotec (Starrag), Chiron, Citizen, DMGMORI, Fanuc, Hermle, Index, Kitamura, Manurhin, Mazak, Nakamura, Okuma, Pfiffner, Schütte, Star, Tornos, Traub, Tsugami, Willemin-Macodel, and many more.

Technical data

Characteristic	Version
Equipment	Size approx. 1,195 x 780 x 750 mm (L x W x H), weight approx. 320 kg < 300 bar, eco+ pressure-regulated piston pump, 130-litre clean tank, electric control unit Power supply 3∼/PE 400 V/50 Hz
Flow rate	9 - 27 l/min
Pressure	80 bar to 110 bar max. at 27 l/min 130 bar to 150 bar max. at 20 l/min 210 bar max. at 12 l/min 300 bar max. at 9 l/min
Filter / filter fineness	Replaceable filter (glass fibre, 25 μm) Double duplex filter (glass fibre, 25 μm) Automatic filter (30 μm), bypass filter, sludge removal in strainer basket (150 μm) Electronic clogging indicator
Operation	Cutting oil Water emulsion (min. 8 % oil content)
Service connections	Up to 10 controllable service connections
Features	Flow sensor as standard Advance warning for filter change Cooling: full and bypass flow Clear, modern function visualisation via LED colour guidance system
Electrical interface	Dual-channel monitoring in accordance with machine safety guidelines for all common machine tools with their own control intelligence
Options	Frequency inverter Mechanically pressure-controlled high-pressure outlets Pressure control via the machine programme High-pressure pump also available as a screw pump on request Post-filtration down to 6µm of individual tools
Degree of machine contamination more	Our recommendation for: Low degree of contamination (e.g. free-cutting steel, coarse chips, few fine chips) Medium degree of soiling (e.g. free-cutting steel, stainless steel, mixed fine/coarse chip ratio) High degree of contamination (e.g. aluminium, brass, cast iron, titanium, mainly fine chips from finishing and milling operations)

Advantages and highlights

Fits under almost all bar feeders
Customisable modular system
Safe investment: flexible use in the future too
Space-saving compactness and flexibility up to max. 300 bar
eco+ regulating pump technology with flow rate up to 27 l/min: Energy efficiency and lower heat input
Easily accessible technology, simple and ergonomic filter change
Advance warning for filter change for replaceable filter systems
Flow monitor as standard + optional: adjustable flow monitor (max. 2 outlets)
Integrated plate heat exchanger (cooling): Full and bypass
Sludge box monitoring
Fast amortisation

FUNCTION

Baugruppenzeichnung der Hochdruckanlage combiloop CL3 E von Müller Hydraulik

Function and description of the combiloop CL3 E high-pressure system

The combiloop CL3 E is suitable for particularly tight installation situations under the bar loader. It can also be positioned like a classic auxiliary unit next to the loader or lathe.

The division of the combiloop into two parts creates incredible flexibility. The system can be set up and operated together or separately. It fits under almost all bar feeders, whereby the outer limits of the loader are generally not overbuilt even when placed separately.

High pressure is generated by a pressure-controlled pump, which provides the consumer with exactly the volume flow required at the set pressure. This enables efficient energy utilisation and avoids additional heat generation (eco+).

The working pressure is infinitely adjustable. The cooling lubricant reaches the consumers via one direct or several switchable outlets. A flow monitor is installed as standard; this continuously monitors the flow of cooling lubricant and can trigger an alarm if the flow falls below a minimum quantity.

The modern, clearly recognisable function visualisation is provided by an LED light strip. Various filtration concepts are available - from alternating and double-switching to automatic filters. The automatic filter also cleans the machine tank during off-peak times. The filter is cleaned in the integrated sludge box for filter sludge.

Specific pressures adapted to the machining process can be called up via the machine programme using the predefined pressure levels option. With the optional plate heat exchanger, the cooling lubricant can be cooled down and the temperature of the cooling lubricant kept stable within the scope of the technical possibilities and prevailing ambient temperature conditions. The medium is cooled continuously (full and bypass flow). A factory-fitted cooling water connection is required for this.